Thanks people. I didn't like the empty spaces around the projectors, so I took time to make these cosmetic trims. I wanted to chrome it out, but I couldn't, but oh well...
SpeedDemon
Here is my write up you were asking for. I could have e-mailed you, but I decided to post this since there were several members who want to know how I did it. If you have any questions, let me know.
Things to get: of course HID projectors, ballasts, (2) 4"diameter round pvc end cap from plumbing department of home depot, (2) 4"x8" plexi, jb weld(or any epoxy that can be held within some heat), spray paint (I used chrome spay paint, but it doesn't look anything like chrome

)
Tools used: Dremel w/ cutting wheels (lots of cutting wheels), drill press, band saw, sander (I had access to a model shop, so I could use all these power tools, but just Dremel with various tips should be fine. It will just take longer.) glass cutter.
Time spent: about 10 hours
Let me refresh my memory. How did I do this... I researched a lot. Members such as Matt Whelan, TYPEII, Legend95, E K, and 91BullDog have done this successfully and their pix and threads helped me a lot. Thanks guys. After research, I kinda knew what mine to be look like, so I sketched it up, and planned everything before I took the lights off of the car.
So here we go.
Mounting projector;
I opened up my head light w/ usual baking method. Then I chopped up the low beam reflector/mounting plate with dremel cutting wheels. Refer to Matt Whelan's imegestation photos
http://www.imagestation.com/album/?id=4292010975&idx=1 Hope you don't mind, Matt.
Carefully locate and mark where you want to put your projector on this mounting plate. Epoxi it to the mounting plate. Make sure projector is pointing somewhat close to where it's supposed to point. Accurate adjustment can be done later since we mounted the projector onto existing mounting plate. This was the easy part. Makeing cosmetic trim took me a while. It wasn't hard, but it was time consuming.
Making cosmetic trim;
Measure the diameter of your projector. Locate the center of the pvc end cap, and make a hole lil bigger (+1/4") then projector diameter using a fat drill bit. Then chop, cut and sand the pvc cap so it fits snug within your chrome plastic trim. None of these angles line up nor perpendicular to anything. you have to Be patient. Cut here little, and sand there little. (If you can find a pair of cosmetic trims from Bimmer 3-series HID's, this step can be omitted. I couldn't find one.) After this, use the flat plexi to hide all the ugly stuffs.
Cutting Glass for high beam;
I wanted to do this professionally, but they quoted $70 per piece, so I did it myself using diamond wheel glass cutter. I had some experiences on working with glass when I was in architecture school. I recommend that you do some google search on cutting glass. It's simple yet you have to know what you are doing.
then paint your trims w/ spay paint. I glued it to the chrome plastic piece.
I made one side first (before glueing trims) and the other side. The other side took less then 1/5 of time you spent on the first side since you know what your doing. (or you should know...

)
I am sure I am forgetting a lot of little steps, but I am sure you can get some idea on how to start. I am sure you can be more creative then any of us who did this project.
Thanks. Sorry it's so long.