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It seems to me from my experience that the leading cause of a headlight harness melting down or burning up as you call it is from the use of high wattage aftermarket bulbs... The easiest fix for this is to go to a junkyard and cut a few headlight harnesses off of an old junk car and re-splice the wiring... shouldnt cost you much and im willing to bet that your bulbs are ok...

vito
 
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