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I finally installed my intake!

2K views 16 replies 8 participants last post by  sleeprlegendcp  
#1 ·
Well, I got it done. I removed all the OEM intake parts, removed and cleaned the throttle body, installed the ram intake, and bled the cooling system all in 3 hours. I did run into a few obsticales. First I noticed that I could not remove the rubber part of the intake between the battery and headlight. It seemed to be glued in right over a screen. I got out my dremel and cut it in half, then I took my metal snips and cut it all out piece by piece. Is there another way to remove that? Everything went smoth for a while again until I installed the filter. It was wedged up against the hood sensor. I removed that and had some room to play with. I also think doing this disabled the OEM alarm. I know it would on a G2. Some more smotheness and then I got to the vacume line. I only found one vcacume line on the OEM intake. When I compared that one with the one that came with my intake the new one was much smaller. I bypassed all the OEM vacume line and just ran the new line straight to the port on the rear valve cover. It was very hard to get that on, but I managed much to my own amazement. Anyway...it got smoth again until I put the batery back in. The filter is wedged up against the batery and the mount the hood switch was on. It almost seems like the tube is to long and not bent to a sharp enough angle. I wonder if switching to the K&N filter will resolve this. I can always take it to a muffler shop and have some length cut off. I have decided to move the battery to the trunk as my next project. This will help with weight distribution and let me play with something else. My muffler shop is going to look into making a CAI extension from the ram intake. I don't want it winding around the battery, so with it gone I have a much more direct route. Let me know what you think!
Later!
Lee
 
#3 ·
Kenso said:
Nice first mod on the G1. I think you should definitely try to have a CAI extension made, for performance as well as space limitations.
This is actually the second mod on the G1. I installed crossdrilled and slotted rotors about 500 miles ago. I am going to play around with moving the battery, then get serious about the CAI. I really like the all metal ones.
Later!
Lee
 
#5 ·
sleeprlegendcp said:
First I noticed that I could not remove the rubber part of the intake between the battery and headlight. It seemed to be glued in right over a screen. I got out my dremel and cut it in half, then I took my metal snips and cut it all out piece by piece. Is there another way to remove that?
Later!
Lee
Actually Lee, there is another way to remove that. It seems harder than what you did (it might take a little longer) but the hose comes off a lot easier and cleaner. what you do is you open up the wheel well (some screws and what not) and then you take off the resonator box (that is what that metal screen is to) and the rubber hose has little clips down in that hole that come right out when the resonator box is removed.

dont worry about removing the resonator box NOW, its doesnt weigh a thing, and its only in the way if you want to run cold air down in there (like TurboViper originally did). also, there is a valcuum hose that runs down to the resonator, is that the hose you were looking for? if so, take it, the resonator will do nothing without the intake passing over that screen.

does anyone know what the resonator does? does it use the rpms as a pressure gauge to allow for more or less air to come into the engine, thus changing the fuel to air ratio?
 
#6 ·
Ikeray said:
Actually Lee, there is another way to remove that. It seems harder than what you did (it might take a little longer) but the hose comes off a lot easier and cleaner. what you do is you open up the wheel well (some screws and what not) and then you take off the resonator box (that is what that metal screen is to) and the rubber hose has little clips down in that hole that come right out when the resonator box is removed.

dont worry about removing the resonator box NOW, its doesnt weigh a thing, and its only in the way if you want to run cold air down in there (like TurboViper originally did). also, there is a valcuum hose that runs down to the resonator, is that the hose you were looking for? if so, take it, the resonator will do nothing without the intake passing over that screen.

does anyone know what the resonator does? does it use the rpms as a pressure gauge to allow for more or less air to come into the engine, thus changing the fuel to air ratio?
I figured there was something from underneath I needed to get to. When I have it jacked up to move the battery to the trunk I will remove the resonator. From what I know a resonator is kind of like a muffler for the intake. It prevents those tones that everyone likes so much from the ram intake. I am sure removing it will allow more fresh air into the engine compartment. At lest I had a excuse to use my dremel again :D
Later!
Lee
 
#8 ·
he spoke of not having to move all around the battery.

lee, you dont need to jack up the car to get the resonator off, in fact i did it on the ground. just turn your wheel all the way to the left. or right if you want, either way. make sure you have a 10 mm rachet. just follow the "custom CAI DIY" in the performance section. itll tell you how to get it out.
 
#10 ·
Ikeray said:
he spoke of not having to move all around the battery.

lee, you dont need to jack up the car to get the resonator off, in fact i did it on the ground. just turn your wheel all the way to the left. or right if you want, either way. make sure you have a 10 mm rachet. just follow the "custom CAI DIY" in the performance section. itll tell you how to get it out.
I might do it sooner, but I am not in a hurry right now. I will most likely end up doing the resonator and moving the battery at the same time becuase it will be easier that way. I am researching the kits to move the batery now. This should be pretty easy.
Later!
Lee
 
#12 ·
Kylefire5 said:
lee can you explain what exactly you did with the vacuum lines again i am getting the intake and want to know what i am getting myself into
Look on the stock intake about 2-3 inches before the throttle body and you will see a vacume line that turns into a bent metal pipe, then back into a hose and connects to the center of the rear valve cover. That is the vacume line you need to use/replace. The kit I ordered had a long enough line to reach the valve cover so I just bypassed all the origional vacume line. You can do it either way, but I found it to be very hard to get the vacume line on the old connections because the old connections are much larger than the opening in the line. Amazingly enough it will fit over the fitting.
Later!
Lee
 
#13 ·
The "line" you speak of that goes to the valve cover isnt a vacuum line so to speak, its actually a PCV Hose, this allows some excess gasses from the crankcase to be reburned.


The resonantor has 2 funtions :

1. Quiet the noise from the Engine down
2. Control Airflow Depending on Engine RPM via a Vacuum Operated Door inside


There is 1 small Vacuum line going to the resonatator to activate Funtion #2, when you remove the resonator simply plug this line so you dont have a vacuum leak.

Also convert that intake to a Cold Air Setup if you want any real gains, you only get away with a short ram if you live in a cold climate otherwise it will actually take horsepower away compared to the stock setup after the engine bay warms up and the intake gets heatsoaked. :eek2:
 
#14 ·
Steveman09 said:
The "line" you speak of that goes to the valve cover isnt a vacuum line so to speak, its actually a PCV Hose, this allows some excess gasses from the crankcase to be reburned.

The resonantor has 2 funtions :

1. Quiet the noise from the Engine down
2. Control Airflow Depending on Engine RPM via a Vacuum Operated Door inside

There is 1 small Vacuum line going to the resonatator to activate Funtion #2, when you remove the resonator simply plug this line so you dont have a vacuum leak.

Also convert that intake to a Cold Air Setup if you want any real gains, you only get away with a short ram if you live in a cold climate otherwise it will actually take horsepower away compared to the stock setup after the engine bay warms up and the intake gets heatsoaked. :eek2:
Like my earlier post says I am going to do a mandrel bent cai off of the ram intake after I move the battery to the trunk. One thing I have always had trouble finding is plugs for vacume lines and brake lines. I hear about them, but whenever I look in a auto part store I cant find them. I have asked before, but that was a while back. Maybe I will ask again.
Later!
Lee
 
#15 ·
I have yet to plug any vacuum lines on my Legend, but when I junked all the smog crap from my Datsun, There was one line going to the air cleaner that needed to be plugged...I used a golf tee...fit perfectly...its been there like 4 years now and never broke off or deteriorated at all...

Plus I figured if it ever did break or something and got sucked into the air cleaner, there was no real danger as it would be stopped by the air filter....just one idea dude...