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Lusting for a twin turbo setup, and would like (helpful) ideas

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142K views 1.5K replies 96 participants last post by  Telion  
#1 · (Edited)
First I apologize for the serious teaser and putting up pics of a project without results and dyno's because there are none. And who knows how long it could be before I go any further it could be a year or more! I just love hearing the ideas suggestions, feedback and knowlege you all have to offer. Isn't that a bulk of what we are here for? :) Well as many of you know I am currently underway with the Supercharger setup. It has been a very slow process but is still underway and the manifold for it is now being welded from what I understand.

I could not get over how much I loved Hotlava's tt setup and it overcame me. So I figured at some point in the future I also wanted to do a tt setup and began slowly buying the additional pieces it would take to do so (being that many are the same, such as injectors, fuel pump monitoring gauges and what not). Then last week my car decide to get some garage time (it broke down later found to be a broken axle, Ebay? I think it was tsk tsk). But none the less it was a perfect excuse to play while she was down so I started to look at how I would eventually want my tt to be setup. What better way than to play. It helps kill concepts that look good in your head given the (not so) workable space; a few of my ideas have since died. But long story short this is where I am at so far. Now that my wife knows that it is just a broken axle I only have shipping time to continue playing before having to put her back together again.

A couple quick notes

-No this will not be done/completed for a very very long time.-This is very new to me so I would be the last to ask for suggestions though I love to share ideas.
-Yes the supercharger project is still underway and taking precedence over this.

-No I did not wake up one morning and say I am going to do a Legend Twin turbo setup during breakfast (sorry Hybird, that just kills me lol)
-No I am not going to be using PVC intercooler piping it is just cheaper to hack away at till I figure how I am going to do it when the time comes.
-I have also read up on some articles of Twin vs. Single and each seem to have there advantages from knowlegable members of their respective forums.
-cheap clamps will be replaced with t-clamps.

Ok the book is done here's the pics. (excuse the mess my garage is at war)
also please forgive the ugly "stand in" mesh and terrible paint, looks will come last. I don't want to tear it up after doing body work and paint.
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This one concerns me, there is not much rook and there is a damn brake fluid line that may need to be relocated. wires and hoses I don't mind moving brake, AC, and power steering lines I am not so happy/experinced with.
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Hopefully at some point I will be done destroying my car and be able to build it up like the one in my head lol.

-Tip- If you get a new intercooler or radiator, cover the fins with cardboard until it is fully installed so you don't damage the fins during installation :hide:

PS. The purple finish and and nice shiney engine bay will be back in time. it was too hard to maintain and not scratch to hell while getting a bug of some sort and doing stuff like ^ this. I think eventually I will powdercoat vs. paint though.
 
#1,263 ·
do they throw codes with broken connectors? mine was broken- tab on wire not actual sensor, and i just let it be. never threw a code. (was on my 92 not my current 95 thats acting weird). Reversion could cause a knock code I think, thats why I asked how you disconnected them on the exhaust side.
 
#1,264 ·
Yeah I am leaning toward the broken, disconnected, or cracked myself. I just hate pulling off the top half of the motor without doing something additional. As for the disconnected turbos I removed the intake pipe that goes to the TB so they vent to free air. It's back on now though :( I can't stop lol.
 
#1,266 ·
lol that's right, I am going to need that back now sorry can you overnight it back to me j/k.
I have another one thank goodness.

PS thanks Mike and don't sell my quarter panel I will still need it before long.
 
#1,267 ·
So on my way home from work I am driving my car knowing that I have to take it down tonight because I just sold the cams that are in it and to fix the knock sensor and a few other small things, so I am pushing her a bit "gotta get my fix you know." So anyway its a long open road not really any cars and I punch it (not speeding I was going slow at first) and right around 7-8 psi I here a loud boom. Immediately I thought shit that's not good and looked in the rear view hoping to not see any large car parts. Well I did in fact see something, it was the lower portion of the intake pipe, I blew that bitch right off the car and ran it over l was on the phone with another forum member and broke out into laughter as I told him I had to call him back because I gotta turn around and go get my intake pipe. I laughed the whole way home, oh the pains and joys of a boosted car, and I am not even getting started yet.

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#1,268 ·
ahaha nice, things like that are funny when its not going to be a huge pain. Seeing part of your oil pan would have been a lot less funny, i mean :) I got a kick out of losing my CRXs windshield this week but no one else seemed to think it was near as funny
 
#1,270 ·
Well I can confirm that if you run your car with a knock sensor off it will throw a CEL and it will throw it in what I am calling a system sweep that happens around 2500 RPMS this is also when the engine checks for the EGR to activate, of all the places to not plug something in I would say this has to rank amongst the worst. Remember this the next time you are doing a wide variety of things on the engine at once.

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#1,282 ·
Well I can confirm that if you run your car with a knock sensor off it will throw a CEL and it will throw it in what I am calling a system sweep that happens around 2500 RPMS this is also when the engine checks for the EGR to activate, of all the places to not plug something in I would say this has to rank amongst the worst. Remember this the next time you are doing a wide variety of things on the engine at once.
stupid question but, what are the negative effects of running a car with a disconnected knock sensor besides it wont detect knock and you get a CEL?:hide:
 
#1,271 · (Edited)
Seems as though my problem has compounded I broke off a couple of those small screws that hold the cam valvetrain off in each of the heads :(. Time to switch over to the TII heads I guess, a little sooner than expected and it will keep the car down much longer than expected :(. are those MLS gaskets done yet?
 
#1,273 ·
taking out the cams I just sold you, then cursing you out loud :D j/k but that is what I was doing. the bolts that have the lighter color head seem to be weaker than the black ones.
 
#1,274 ·
yea that's why its nice to have a small torque wrench :)
 
#1,275 ·
its only because my name is easy to say :lol:
So ur going to use the RL cams in the type II heads?
 
#1,276 ·
Well no after further thought I decided I am going to pull the heads have the bolts removed from someone qualified to do it and at the same time have them fit the TII valves to the RL heads. I am afraid if the geometry of the setup changes at all it could cause more rewelding and downtime and I just can't take anymore of it.
 
#1,277 ·
Yup! that's the way to go... oh u had type II springs on the RL valve? I see your sig says type II web cams where are those?
 
#1,278 ·
My bad those were also sold lol. Now someone tell me how to remove these screws from my heads.
 
#1,279 ·
Just drill the broken bolts out. Use a 7/64th in drill bit to drill pilot holes in them and then use a screw extractor. Then retap the holes with a m6x1.00 tap. For the record the outer most bolts on either side of the cam are the ones that are darker.

I got two questions for you about one of my own projects..

Where did you mount the 02 sensors in your car?

Are you using a separate sensor for A/F gauge or running off of 02? If using separate sensor, where did you put it?
 
#1,280 ·
I may try that first since ultimately the heads have to come out anyway I feel like a hit a money pit every time I think of what to do. If I swap in the TII engine temporarily while the head work is getting done I have to pray it all lines up and still gotta buy one head gasket and a front passenger engine mount. If I swap in the TII heads I have to make the same prayer and get the intake and water passage rewelded. If I pull the heads and repair them I still have to buy the one mount and take it to someone to remove the screws if I can't get them out.

I am leaning toward putting the TII motor in, sticking the 3.5 on a stand and getting everything that I need done completed over a couple of weeks or so then swapping it back out :mad: even though I think I should just be patient and have the guy that extracts the screws fit the TII valves :( what are your opinions?
 
#1,281 ·
I may try that first since ultimately the heads have to come out anyway I feel like a hit a money pit every time I think of what to do. If I swap in the TII engine temporarily while the head work is getting done I have to pray it all lines up and still gotta buy one head gasket and a front passenger engine mount. If I swap in the TII heads I have to make the same prayer and get the intake and water passage rewelded. If I pull the heads and repair them I still have to buy the one mount and take it to someone to remove the screws if I can't get them out.

I am leaning toward putting the TII motor in, sticking the 3.5 on a stand and getting everything that I need done completed over a couple of weeks or so then swapping it back out :mad: even though I think I should just be patient and have the guy that extracts the screws fit the TII valves :( what are your opinions?
Take it to the machine shop for the valve job and ask them to remove it.
 
#1,285 ·
Yeah she ran for a couple days, the downside to the knock sensor being disconnected is that once it catches it and throws a CEL it runs normal at about 1/3 or less throttle but once you cross the 1/2 throttle point it pins the AFR at 9.6 which is not very helpful being that I wanna run my AFR in the mid 12 range. The car would run really boggy and then if I tried to boost it again the car would do more to counter it and make it so it would barely run as another counter measure of course you could shut it off and turn it right back on and it would be fine till it caught it again. Now knowing this I never thew a knock sensor for the other side so once she is back together she is running. I am just tired of these cheap ass bolts. I got the heads off so I can take the weekend to work on projects for other people and I will drop them off at the machine shop on Monday.
 
#1,287 ·
yeah if you are going to the machine shop anyway, i would definitely let them deal with the broken bolts. They have to be perfectly lined up or it junks the whole head.

swapping the valves is easy as hell on the legend motors b/c the valves arent BURIED like on a GSR or vtec head. Just need a standard valve spring compressor.

What side head gasket will you need? I have a still sealed and shrinkwrapped felpro passenger side.. It costs 60-80$ but if its the side you need ill trade it to you for a blank chip for an ECU (for my crx)