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Lusting for a twin turbo setup, and would like (helpful) ideas

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142K views 1.5K replies 96 participants last post by  Telion  
#1 · (Edited)
First I apologize for the serious teaser and putting up pics of a project without results and dyno's because there are none. And who knows how long it could be before I go any further it could be a year or more! I just love hearing the ideas suggestions, feedback and knowlege you all have to offer. Isn't that a bulk of what we are here for? :) Well as many of you know I am currently underway with the Supercharger setup. It has been a very slow process but is still underway and the manifold for it is now being welded from what I understand.

I could not get over how much I loved Hotlava's tt setup and it overcame me. So I figured at some point in the future I also wanted to do a tt setup and began slowly buying the additional pieces it would take to do so (being that many are the same, such as injectors, fuel pump monitoring gauges and what not). Then last week my car decide to get some garage time (it broke down later found to be a broken axle, Ebay? I think it was tsk tsk). But none the less it was a perfect excuse to play while she was down so I started to look at how I would eventually want my tt to be setup. What better way than to play. It helps kill concepts that look good in your head given the (not so) workable space; a few of my ideas have since died. But long story short this is where I am at so far. Now that my wife knows that it is just a broken axle I only have shipping time to continue playing before having to put her back together again.

A couple quick notes

-No this will not be done/completed for a very very long time.-This is very new to me so I would be the last to ask for suggestions though I love to share ideas.
-Yes the supercharger project is still underway and taking precedence over this.

-No I did not wake up one morning and say I am going to do a Legend Twin turbo setup during breakfast (sorry Hybird, that just kills me lol)
-No I am not going to be using PVC intercooler piping it is just cheaper to hack away at till I figure how I am going to do it when the time comes.
-I have also read up on some articles of Twin vs. Single and each seem to have there advantages from knowlegable members of their respective forums.
-cheap clamps will be replaced with t-clamps.

Ok the book is done here's the pics. (excuse the mess my garage is at war)
also please forgive the ugly "stand in" mesh and terrible paint, looks will come last. I don't want to tear it up after doing body work and paint.
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This one concerns me, there is not much rook and there is a damn brake fluid line that may need to be relocated. wires and hoses I don't mind moving brake, AC, and power steering lines I am not so happy/experinced with.
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Hopefully at some point I will be done destroying my car and be able to build it up like the one in my head lol.

-Tip- If you get a new intercooler or radiator, cover the fins with cardboard until it is fully installed so you don't damage the fins during installation :hide:

PS. The purple finish and and nice shiney engine bay will be back in time. it was too hard to maintain and not scratch to hell while getting a bug of some sort and doing stuff like ^ this. I think eventually I will powdercoat vs. paint though.
 
#1,186 ·
Yes new gas is part of the plan and I turn the ke back from the start position at the point that I here the grind. Whats grozoping the pressure plate?
 
#1,197 ·
I actually switched it just before you came over. does anyone know if you are suppose to get power to the EACV in the on (pre-start position)
 
#1,190 ·
Well I have been wondering about the alternator because if it were the crank angle sensor it would not have started the first time and it had not been touched. something had to have happened since I fired it up the one time.
 
#1,193 · (Edited)
Yes the car will start and then maybe not start later if the timing is off. I had this experience the first time I did the t-belt and I was 1 tooth off on the passenger head. I verified timing was off by doing a compression test and finding strange readings on the whole passenger bank. In this situation the car would start again with starter fluid into the intake.

It is sometimes hard to tell what you have/haven't tried when dealing with these problems. Is your adaptor harness still in the equation or have you temporarily removed it? I can't remember if its Ford or Honda but one uses a backup reference voltage to the fuel pump as well. Ill look into it.

If you can hear the pump priming in run, I would be less likely to suspect it. What makes you think that its the pump shutting off in start, instead of the injector pulse?

edit: was ford that uses back up fuel pump signal in conjunction with inertia switch. Not honda. my bad. B9 should be starter signal?
 
#1,194 ·
I know it's not the pump, because it primes, so it's not suspect. The adapter harness is not suspect because I tested it in the wifes car as I did with the main relay. Main suspects are fuel (because starter fluid works) and anything that would cause the car to only stay on while the key is in the start position. I think there has to be a relay somewhere that I popped.
 
#1,195 ·
I am checking out the new chat room right now and discussing issues real time (excellent addition :D)
 
#1,199 · (Edited)
Joined in.

When I was looking at the diagram before I missed needing battery voltage on D1 to run the fuel pump, but it doesn't really matter since that would prevent priming too.

Edit: Heh, tonight I was apparently missing that battery voltage is actually shown supplied to D1 on that same diagram, which is exactly why I didn't assign any importance to D1 yesterday :snipe:
 
#1,198 ·
Isn't this the same issue Dv8 has with his EMS?

Check his EMS thread.

The Legend has one main relay that controls fuel and ignition while AEM has a different setup.
True but the FIC right now is not hooked up
 
#1,201 ·
Telion like you said if its priming during the ign position is not the pump, by looking in the diagram and with all the checks you already made and knowing also some of the symptoms I know is not one of the related fuses to the main relay and ECU the problem has to be the sensor signal that "tells" the ECU that the engine is running (turning) to hold the output signal to the main relay fuel pump secondary coil,I don't know how the ECU knows if the engine is running but my guess will be the knock or MAP sensor but is just a guess but it won't hurt to check wiring connections to these sensors and posible the fuses going to the main relay:dunno:.

I will look into it some more the sequence is almost the same for the NSX with the difference that NSX has an extra relay for the fuel pump.
 
#1,206 ·
Telion like you said if its priming during the ign position is not the pump, by looking in the diagram and with all the checks you already made and knowing also some of the symptoms I know is not one of the related fuses to the main relay and ECU the problem has to be the sensor signal that "tells" the ECU that the engine is running (turning) to hold the output signal to the main relay fuel pump secondary coil,I don't know how the ECU knows if the engine is running but my guess will be the knock or MAP sensor but is just a guess but it won't hurt to check wiring connections to these sensors and posible the fuses going to the main relay:dunno:.
That was my suggestion as well, but I'm also not sure what sensor(s) the ECU uses to determine the car is "running". My guess would be the crank sensor.

I'd feel pretty confident in saying the ignition switch, main relay and (like car2n said) the fuel pump are not likely at this point. It's the exact same circuit for priming the car vs. running the car (with the FLR output from the ECU being what actually controls whether the fuel pump is powered or not).
 
#1,202 ·
Ok I am going to upload a vid, and yeah in flash chat (great feature) we were considering it being the ignition switch as part of the issue because that is a common problem that causes you to only have the fuel pump stay on by having to hold the key in the start position. when you release the key it cuts the fuel pump do to a malfunction in the switch (or something related going to or from it)

Battery is also dying now :(
€
 
#1,204 ·
That ^ is the missing element what tells the ECU to the engine has started and to keep it on after the key is let go
 
#1,205 ·
Oh yeah it also threw codes 14 EACV and 42 passenger side Oxygen sensor again.
 
#1,208 ·
I will check fuse 22 tomorrow (well tonight) if that was the pop I will be joyed. maybe I will check it now lol.
 
#1,210 ·
haven't we all lol checked all the fuses they are good (think that's twice now)
 
#1,211 ·
Then it has to be the main relay or the crank sensors i check my manual and crank senses for the crank position for the injectors pulses and also senses RPM for engine running, in the NSX manual shows how to check the MR it looks the same by looking in both disgrams but not sure anyway since you heard something "pop" and it wasn't a fuse then do a test sequence for the main relay and if isn't that check the cranks.
 
#1,212 ·
main relay has already been tested and verified good.
 
#1,213 · (Edited)
You're using the RL intake manifold, right? Are you sure that you didn't plug the wires for the IACV into the air intake or coolant temperature sensor? All three use the same 2-pin round plug. My guess would be that the air intake and IACV are reversed - as the coolant temp would set an instant code. This explains the pop, as the IACV gets alot more power. When you plug it in to one of the temperature sensors it just about shorts the IACV circuit out. Check your wiring, most likely you just fried one of the sensors and that was the source of the pop. Worst case scenario you fried the control circuitry inside the ECU.

-Matt
 
#1,214 ·
I am glad I have your mind on board on this but nope TII intake manifold and the wires are the same pinout but they are color coded and correct :(. But keep the ideas coming.
 
#1,216 ·
a legend CAN run depending on if the solenoid on the IACV is froze in the open position. This happened on another members car. He disconnected the connecter and the car ran however it ran rich, hence why the other code will throw for O2. So your solenoid is blown or the other relay IN the main relay is fried hence the pop.(two mini relays in main relay). You can jump two pins on one of the connectors for the relay to keep the pump on full time to at least run the car.

shit goes wrong on a car that sits for a while. don't sweat it.
 
#1,220 ·
You can jump two pins on one of the connectors for the relay to keep the pump on full time to at least run the car.
This actually seems like a good idea, if you force the pump to run and it idles then you know the ECU is killing the fuel pump. If you force the pump and it still doesn't idle then you can (mostly) ignore the fuel pump end of things.
 
#1,217 ·
Ok guys I don't blame you for not following what has been tested because this is becoming a bit drawn out really could even use a separate thread because I am certain it is unrelated to the build but this gets exposure so. . .

But I pulled the connector on the EACV on my wifes car and it started fine then a few seconds later while idling it through a CEL. Now with that same logic I put the main relay in my wifes car and tested it and it fired up fine. so now that I have your great minds up to speed what else could it be.
 
#1,223 ·
Yes Matt I agree not completely for the same reasons but people keep asking the same things after I explain how I nixed them as a possibility through testing and then posting how I tested it, I pointed this out and then just recently Vic pointed it out. But repetitious responses are better than none. so till I find out if I can move page 80 on to a separate thread then we will go as is. Finally she is talking to me, I recharged the battery and she is throwing a code 16 Fuel injectors. I will go through the trouble shoot for this I have a copy of the manual, I am not discouraging people from posting the DIY though because many people don't. The code 16 is new though and explanatory
 
#1,225 ·
Ok let's move past all this non sense and get ready for some tuning :D

Had to keep on the throttle to keep her alive but it's enough of a carrot to get me through the night. Inadvertently Matt you helped out on this. I dialed the idle adjusting screw almost as far out as I could and:boink: Let tomorrow bring on a new challenge. It is too late to do anything tonight. and the injectors well my bad when I was playing with the harness yesterday I must have not connected it all the way. And there could be something to the FIC as well because I removed it, And adjusted the NEO to -4 up through 2k. when it was at -2 it had some issues idling.
 
#1,228 ·
Ok let's move past all this non sense and get ready for some tuning :D I dialed the idle adjusting screw almost as far out as I could and:boink: Let tomorrow bring on a new challenge. And there could be something to the FIC as well because I removed it, And adjusted the NEO to -4 up through 2k. when it was at -2 it had some issues idling.
Ok I don't think the NEO settings affected it starting, and I screwed the idler screw back in a bit. It could have been the FIC harness though. This weekend I will step through it till everything is correct one step (ex. add injectors back) then test fire it. Then add the wiring harness jumper for the FIC then test it. I have taken it past the point where it bogged down before. I added (per hybrid yeah he gave this temp fix advise) a one way check valve at the map sensor so it didn't see positive boost and it worked. I didn't think it would get out of vacuum so quickly but it does at about 2.5k